American Oil and Gas Reporter - April 2016 - 87

According to Gallifet, the Everest
series includes three models: Everest
Summit, which offers the most advanced
features; Everest Base, an economical
option for less abrasive wells; and Everest
Open, the ideal choice for open-bearing,
surface or intermediate applications.
Everest Summit features EdgeGuard®,
a shirttail protection system in which tungsten carbide microshields are placed on
critical areas. "These custom-fitted microshields have higher carbide content than
welded hard-facing, so they offer enhanced
wear characteristics," says Matt Stroever,
a Varel roller cone design engineer.
As proof, he offers a head-to-head
drilling test in Virginia. The bit without
EdgeGuard experienced two out of three
bearing failures caused by cuttings packing
into the seal gland, while the EdgeGuard
bit experienced significantly less bearing
wear over an additional 283 feet of drilling.
Gallifet says Everest's grease system
has been improved as well. "The new
canister compensator is designed to extend
bit life and maintain grease supply over
the bit's application life," he details. "It
has at least twice the grease capacity of
previous models to provide critical and
reliable lubrication."
The system was designed to achieve a
consistent grease release pressure at
various temperatures and downhole pressures, Gallifet mentions. "Extensive field
tests in a variety of sizes and applications
demonstrate the canister compensator improves bearing reliability by 33 percent,"
he reports.
Stroever adds that all Everest models
use a new grease formula. "In lab and
field tests, this formula has extended
bearing life by reducing internal bearing
heat generation," he says. "Additionally,
the grease is stable at temperatures above
350 degrees Fahrenheit and at higher energy levels, so the bits can run in deeper,
hotter wells.
"To protect the seal, the bits feature a
pressure attenuator," Stroever continues.
"Naturally occurring cone pumps encountered while drilling lead to pressure spikes
in the grease system, accelerating seal
wear and grease loss. This patented technology has been proven to mitigate these
pressure spikes by restricting access to
the seal and allowing ample reaction time
for the reservoir system to compensate."
Gallifet says considerable research
went into developing the Everest bits'
shirttail protection, lubrication system,
and pressure attenuator. "We have done
everything we can to make sure the bits
will reduce costs and improve performance
in large diameter holes," he assures. ❒

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Features of the IRI
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APRIL 2016 87



American Oil and Gas Reporter - April 2016

Table of Contents for the Digital Edition of American Oil and Gas Reporter - April 2016

Contents
American Oil and Gas Reporter - April 2016 - Cover1
American Oil and Gas Reporter - April 2016 - Cover2
American Oil and Gas Reporter - April 2016 - 3
American Oil and Gas Reporter - April 2016 - Contents
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American Oil and Gas Reporter - April 2016 - Cover3
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