American Oil and Gas Reporter - May 2016 - 53

SpecialReport: Compression & Production Optimization
per million, independent of flow) and an eight-gallon oil
reservoir help reduce annual maintenance programs.
System control is based on programmable application software
that utilizes gas composition data to adjust operations for maximizing NGL recovery. The fixed displacement volume of the
scrolls and rpm provide a gas-recovered volume measurement.
This is included in an automated compliance report detailing operating parameters, fault, and available time reporting.
A supervisory control and data acquisition interface also has
been tested for remote monitoring to facilitate preventive maintenance programs within the operating company, or as a thirdparty service program.
Field trials initiated in the Eagle Ford and Bakken plays included a "quad" design to facilitate adding or removing compression modules to accommodate changing pad production. Overall operations indicated a high level of mechanical readiness and
reduced overall maintenance and operating costs. The results indicate recovery efficiencies exceeding 95 percent, oil-related maintenance costs reduced by 90 percent, and up to 50 percent lower energy costs. Simple payback on a 96 Mcf/d installation, assuming $2.95/Mcf market value, is slightly less than 12 months.
Integrating and automating critical operations associated
with pad-production storage management while supporting the
need for standardization and production optimization can be chal-

lenging. Advances in remote automation and sensing technology, combined with modular applications software, provide
turnkey solutions to minimize the challenges in a cost-effective
manner.
❒

MICHAEL
MACHUCA

Michael Machuca is director of North American upstream oil and gas marketing at Emerson Process Management. He has been with the company since 2005, supporting
the implementation of Emerson solutions in oil and gas applications. Prior to joining Emerson, Machuca worked for seven years designing oil field equipment, mostly for subsea applications. He holds a B.S. in mechanical engineering from
the University of Houston.

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MAY 2016 53



American Oil and Gas Reporter - May 2016

Table of Contents for the Digital Edition of American Oil and Gas Reporter - May 2016

Contents
American Oil and Gas Reporter - May 2016 - Cover1
American Oil and Gas Reporter - May 2016 - Cover2
American Oil and Gas Reporter - May 2016 - Contents
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American Oil and Gas Reporter - May 2016 - Cover3
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